Custom Vape Boxes: Premium & Secure Vape Packaging Options
Packaging is the first thing a customer sees before purchasing any products. The vape and tobacco markets are growing very fast day by day. With ordinary packaging, your products will get lost on the shelves. Daily sales and customer trust increase when they get good quality packaging. Your boxes should represent your brand.
The Rigid Boxes create custom vape boxes with high-end materials that protect vape devices and e-liquids. And make sure that your brand stands out in the competitive market. We provide a variety of customization options; brands can choose every little detail, like styles and printing methods. They can also add different finishes to enhance the appearance of the packaging.
To keep products in place, inserts can be added to the box. And for branding purposes, the exterior can be used to print a logo or brand name. Different instructions and warning signs can be added to it.
Key Features That Elevate Your Vape Brand’s Value
The right packaging helps your product during daily handling and gives your product a consistent look. Our custom vape boxes are made with flexible materials and finishes, which help increase product visibility and protect them from scratches. We offer some features, which are given below:
- Unmatched Product Safety & Security: Vapes are very fragile products. Some common risks include broken cartridges and leakage of e-liquid. That is why we provide high-quality material that gives complete protection to products during delivery and daily handling.
- 100% Eco-Friendly & Sustainable Materials: Most of the customers prefer eco-conscious brands. We provide biodegradable material for an earth-friendly brand image.
- Child-Resistant (CR) & Regulatory Compliance: For the safety of children and to maintain legal compliance, we provide high-end locking systems.
- Complete Customization Control: We give businesses freedom to choose each and every thing according to their needs.
- Unboxing Experience & Shelf Appeal: We create packaging that makes you different from others. It gives customers an extraordinary experience and helps them stand out on the shelves by adding multiple finishes to it.
Premium Material Options: Safe, Durable, & Sustainable
If brands do not choose the material wisely, it will ruin the print quality and overall appearance of the box. In that case, we offer various material options from which they can choose according to their product requirements.
Cardboard comes in different thicknesses (12 pt to 24 pt). It is a good option for daily retail vape packaging boxes. Mostly used for lightweight products. Its surface is good for detailed artwork. This material can be used for simple as well as more detailed designs. Kraft board brown surface is mostly used for minimal printing purposes. It gives a natural look to the boxes. It can be customized in different thicknesses (10 pt to 28 pt). Brands that need paper-based packaging use this material option.
SBS paperboard gives a smooth surface for clean printing and can be used where detailed artwork and bold graphics are required. Its white surface helps colors appear clearly, where presentation of the product is an important part. Available in various thicknesses (14 pt to 24 pt). Rigid board is a type of material that is commonly used for premium packaging. It can be customized with inserts and dividers to give it more elegance. It is available in multiple thicknesses (32 pt to 60 pt).
Detailed Breakdown of Custom Vape Packaging Styles
Straight & Reverse Tuck-End Boxes
This is the most popular box style in the packaging industry. It is the best option for small vape devices and individual e-juice bottles. It is very easy for the upper and lower flaps to fold in and get tucked into the box.
Auto-Lock Bottom
Its base is preglued; when assembling them, they automatically lock themselves. Its secured bottom provides additional support to the products. It works well for vape devices and products that need a stabilized base.
1-2-3 Bottom
It consists of three interlocking flaps that create a firm base after giving them shape. Rather than an ordinary box, it provides more stability. And they are easy to assemble afterwards.
Sleeve & Tray
This style consists of an inner tray covered with an outer sleeve. It gives a layered presentation. Custom inserts can be added to the tray to keep vape devices and cartridges in place.
Two-Piece Boxes
It features a separate base and lid, which creates a sturdy structure and gives a premium look. They offer enough space for customization. They can be manufactured in different sizes and shapes. This is mostly used for premium vape packaging.
Window Boxes
Various brands prefer adding a die-cut window on the box to showcase their product without opening it. It can be customized in any shape and size, and it also provides enough space for printing.
Mailer-Style Boxes
This box style has folding construction with a closure. It is used for convenient delivery without needing another box. It provides additional support during handling.
Standard Dimensions for Custom Vape Packaging
Products in standard-size boxes do not always fit. Businesses should look for custom dimensions to meet all necessary needs of their products. Our custom vape boxes can be manufactured according to businesses given dimensions.
Some commonly used box dimensions include:
| Vape Product Category | Standard Dimensions (L × W × H) |
|---|---|
| Cartridge Boxes | 1.0" × 0.75" × 3.25" / 1.25" × 0.75" × 3.75" |
| Disposable Vape Pens (Slim & Pods) | 1.5" × 0.5" × 4.25" / 2.0" × 0.9" × 4.75" |
| E-Liquid & E-Juice Bottles (30 ml - 120 ml) | 1.35" × 1.35" × 4.15" (30 ml) / 1.85" × 1.85" × 6.10" (120 ml) |
| Vape Starter Kits & Heavy Mods | 3.5" × 1.2" × 5.0" (Kits) / 4.75" × 2.5" × 6.25" (Mods) |
| Counter Display Vape Boxes | Custom Dimensions as per Quantity |
Printing That Carries Your Brand Across the Boxes
Printing helps brands to create branded vape packaging. Brands can print both the inside and outside, it depends on them. They can print their brand's logo or other related information on it. We have various high-end printing options, which are given below:
- Digital printing
- Offset printing
- Flexographic printing
- Screen printing
- Rotogravure printing
Color schemes such as CMYK and PMS can be used while printing to increase the appearance of artwork. CMYK is a great option for detailed bold graphics, and PMS helps maintain specific brand colors.
Custom Finishing Enhancements
The visual effects can be created by adding different layers of finishes. They depend on the material you choose. Different finishes can be added to the boxes. Brands can select from different finishing options.
Matte Finish
It gives a smooth, non-glossy surface to the boxes. It is perfect for minimalist packaging.
Gloss Finish
It creates a shiny finish, which makes the appearance brighter. It can make colors more vibrant than the others.
Spot UV
It can be used to give gloss to specific areas of the box. This finish is used to enhance the logos and brand names.
Foil Stamping
It is available in different colors such as gold, silver, and metallic. It is mostly used for borders and typography. It is suitable for premium packaging options.
Embossing
It is used to raise the specific text above from the surface to give attention to something specific. And it can be felt by touching it.
Debossing
It presses the design into the material. It is used for logos or understated branding.
Soft-Touch Coating
It adds a velvety touch to the design, which gives a more refined look.
Packaging for Different Vape Product Types
We create packaging for multiple vape products. Brands can tell us about their product, and we will suggest packaging accordingly.
- Vape Cartridge Boxes
- Vape Pen Boxes
- Disposable Vape Boxes
- Vape Pod Boxes
- Starter Kit Boxes
- E-Liquid Packaging
Security Features for Safer Vape Packaging
We integrate child-resistant and tamper-evident mechanisms for the safety of the product and to help brands comply with market regulations.
- Push-and-Release Locking Slider: A paperboard sleeve keeps the inner slider drawer locked until a certain button/tab is pressed while sliding.
- Dual-Button Locking Mechanism: To open it, pressing dual side tabs at the same time is necessary to release the inner tray. It keeps products secure from kids.
- Tamper-Evident Perforated Tear Strips: Tear strips guarantee that the customer is the only person who will unseal the product.
- Custom Foam & EVA Inserts: Custom foam and inserts can hold fragile vape products such as cartridges and batteries during transit.
- Perforated Shrink Bands: a plastic band can be added to the closing area that can only be broken when a customer needs to open it.
Important US Requirements for Vape Packaging
Vape packaging that is sold in the USA must meet the requirements of labeling and warning. These requirements are according to every product. So vape packaging should be made according to the rules in mind. We create everything according to the criteria so brands do not face any issues afterwards.
Nicotine Warning Placement
Products that contain nicotine require the FDA to require the specific statement “Warning: This product contains nicotine. Nicotine is an addictive chemical" on the packaging. This statement must be so very clear that everyone can see it.
The warning area should be considered while customizing. For smaller packages where it cannot be accommodated, the FDA provides some alternatives as well, such as adding it to the outer container.
Shipping and Delivery Considerations
Vape products that fall under the category of ENDS (electronic nicotine delivery systems) are mostly non-mailable under USPS unless they qualify for any specific exception and meet the conditions of the PACT Act. USPS requires age verification and adult signatures for shipping these products.
Note: these laws and requirements vary from product to product and state to state. The information above is only provided as a packaging guide.
Why Choose The Rigid Boxes?
Brands and businesses need a packaging partner that turns their ideas into reality. The Rigid Boxes are always here to help you out. We customize packaging around your product specifications. With us, you can get:
- Shipping in the USA Is Free
- Minimum Order Quantity Is Not Required
- Delivery in 8-10 Business Days
- Wholesale Packaging
- Free Design Support
- Custom Packaging Services
- Free Samples
In case you wish to make your own vape packaging, you may request a quote. Our support team is always ready to help you 24/7. Our professionals will assist you at every step of the way.
