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Make your product packaging lavish with custom grayboard boxes. If you want to give your products a presentation, protection, and luxurious appearance, dense grayboard is an ideal material. It is an environment friendly rigid paperboard made from recycled pape... Read More
Grayboard Boxes offer a robust structure that protects the product, retains the box shape, and has different opening styles. For high-value products, customers demand extravagant packaging. Hence, we offer brands the most suitable material option to them.
Grayboard is a recyclable, natural, and eco-friendly material. Because of these qualities, it is preferred by high-end brands. Want to get the custom-sized packaging? No worries, as these boxes are adaptable. We can customize them according to your requirements.
Give your product packaging an upgrade with customized and premium opening and closing styles.
Custom packaging and boxes are designed around the product requirements rather than using standard boxes. Different brands use them for different products. They are commonly used for jewelry, gifting, perfumes, cosmetics, skincare, and luxury confectionery items. All of these products have different requirements when it comes to packaging.
Therefore, we approach the manufacture of boxes that complement the product's fitting, size, shape, and presentation. Board thickness cannot be selected randomly. You have to think about your product requirements. Moreover, do not overlook the desired box structure, required protection, and selling environment. We have board thicknesses available from 2 to 3 mm.
Grayboard is a versatile material, as it supports a wide range of customization options. Brands have creative freedom with this packaging. From opening mechanism to structural style, these boxes will give your products a distinctive identity.
We manufacture different styles to cater to different product needs.
Two-piece boxes offer a refined outer appearance with a lid that can be lifted off and a base for the product. Box size is customizable with lid and base depth. This style is typically suitable for jewelry, cosmetics, confectionary items, and apparel accessories.
Magnetic closure boxes have a flip-top lid with a hidden magnet. This style is suitable for gift packaging, beauty products, fragrances, and product sets.
For a deliberate and slow product reveal, drawer box style is ideal. This style has a tray to hold the product and an outer sleeve to cover it.
The slide-out moment offers a surprise opening and long-lasting impression.
Want to highlight your products through packaging? We offer our shoulder-neck boxes for a lavish appearance.
A raised inner neck gives a distinctive and exquisite look. The neck can be customized in different colors for visual appeal. These boxes can be used for luxury pens, cosmetics, watches, and premium accessories.
Book-style boxes have an attached lid. This style can be customized with different opening styles.
Brands can get box styles with magnetic closure, ribbon pull, elastic band, etc. The lid has a broad area that is used for branding elements. It is suitable for high-value products such as perfumes, gifts, and watches.
Generally, rigid boxes are manufactured in non-collapsible form. However, for efficient storage and warehouse space issues, we offer collapsible rigid boxes. This style is typically considered best for seasonal products, e-commerce orders, and corporate gifts.
Grayboard is used as a core material for luxury rigid packaging. Therefore, it has significant importance in different industries.
It is commonly used to manufacture boxes for:
Jewelry and watches
Cosmetics and skincare
Perfumes and fragrances
Luxury stationery
Apparel and accessories
Gift sets
Confectionery and premium food gifts
PR kits and product launches
We create customized boxes in different shapes. Get custom-shaped grayboard packaging and improve your brand positioning.
We have the following shapes for custom grayboard packaging boxes:
| Shape | Uses |
|---|---|
| Rectangular | Fragrances, apparel, stationery, electronics |
| Square | Jewelry, candles, cosmetics, gift sets |
| Round / Cylindrical | Bottles, candles, specialty gifts |
| Hexagonal | Confectionery, beauty, gifting |
| Custom Die-Cut Shape | Limited editions and branded campaigns |
The packaging box needs to fit the product. It is compulsory for product protection and presentation. For branded packaging, brands need to provide accurate product dimensions.
Meanwhile, give measurements considering board thickness, insert thickness, box style, and enough space for product placement and removal.
Our different box size ranges are customizable according to your requirements. These are the general sizes for the product packaging.
| Product Type | Box Size (L × W × H) Inches |
|---|---|
| Jewelry / Small Accessories | 4" × 4" × 2" |
| Watch / Premium Pen | 7" × 3" × 2" |
| Perfume Bottle | 6" × 4" × 3" |
| Skincare Set | 9" × 7" × 3" |
| Stationery Gift Set | 10" × 8" × 2.5" |
| Apparel | 12" × 9" × 3" |
| Corporate Gift Kit | 13" × 10" × 4" |
| PR / Product Set | 15" × 12" × 4" |
Grayboard is used as a foundational material to make the basic structure for rigid boxes. To make the box appealing and visible, we have special papers. For the surface, we have SBS C2S/C1S, natural brown kraft, and black kraft. We have metallic paper, holographic paper, and textured paper.
Printed papers give a unique outer surface. They work well for detailed graphics, patterns, illustrations, and colorful printing.
With textured papers, we give special effects to your packaging. The Rigid Boxes offers you linen-style, textured, and kraft paper to carry your products with luxury. With limited artwork, these papers give your packaging a top-tier look.
Want to give your special edition packaging an exclusive look? Choose metallic or holographic wraps for rigid boxes without needing bold graphics and illustrations.
The interior of the box should be as functional as the exterior. Product protection, presentation, and fitting depend on the interior structure. We have different options with a practical approach.
We manufacture boxes for individual products, sets, and gifts. Furthermore, we focus on product requirements when it comes to customized grayboard boxes.
Die-cut foam inserts are used for delicate and high-value products. We use EVA foam for watches, jewelry items, perfume bottles, glass products, and all fragile items.
We have natural and 100% biodegradable materials for inserts. Paperboard inserts are used for a clean layout to organize the products.
Customized paperboard or cardboard dividers are used to pack multiple products. Other than these, we also offer molded pulp, fabric-covered inserts, formed trays, and cardboard inserts.
Grayboard boxes are just like usual packaging boxes when it comes to printing. For customized branding, you can print your brand name, logo, product details, and other required labeling.
At The Rigid Boxes, we offer printing and finishing options such as:
Strengthen your brand identity with customized printing methods. For strong visual impact, we use high-quality printing methods. We use digital, offset, and screen printing methods to print branding elements such as brand name, logo, product information, and scannable codes.
For colorful printing, we use two major coloring systems: CMYK and PMS. CMYK is used for colorful illustrations, images, and gradients. To match a specific brand color and printing consistency, we use PMS.
Accentuate your packaging appeal with foiling. Gold, silver, metallic, and holographic foiling are used for logos, borders, product names, and to highlight specific details.
No more ink. We use embossing and debossing techniques for a refined text effect. Embossing raises the selected text, while debossing presses down the selected text.
Spot UV is preferred by brands when they want to highlight a specific area without interfering with the rest of the surface. It adds gloss to the selected area.
For a polished look, we have different lamination options. You can get matte or gloss lamination according to your brand positioning goals.
As a responsible manufacturer, we consider the environment seriously. We prove it with our practical actions. Our grayboard-based rigid boxes offer robust structure with a deluxe appearance. Grayboard is dense chipboard made from recycled paper pulp. It is natural, biodegradable, and can be reused.
To make your packaging completely sustainable, you have to be cautious about a few things. From right size to finishes, a brand can make its packaging sustainable with the right decisions. Now, amplify your branding goals and product presentation with luxury and eco-conscious structure.
Before placing a full order, we let brands see and review the physical box. Samples help brands to understand the board thickness, product fitting, structure, finishes, and required protection.
Brands can evaluate box opening and closing mechanisms, shape retention, inserts, and handling features. Talk to us to request a digital or a physical free sample.
Work with a reliable custom box manufacturer. The Rigid Boxes has decades of experience in the USA. We aim to provide you:
Work with us for a reliable and smooth order process. Share all the required information and documents to request an instant quote.
Fill out the form below and we'll send you a sample kit tailored to your needs.
